So we finally got our act together an ordered a new OMORN VFD. The first cutting job was some 3D profiling of MDF to make my first CNC routed mould for composite parts.


Hacking into the chuck of MDF router a 6mm single flute end mill. Followed by an 6mm ball mill for shaping,


Surface finish in the MDF after the first past at 0° the second image shows the finish after a pass at 45°


The MDF was treated with 3 coats of epoxy. Then sanded back to a surprisingly smooth surface finish. I was very happy with the quality of the mould surface.

Carbon fibre component being vacuum bagged.

Component released from the mould.

I then packed the part up in the mould by 3mm and ran a trace program with a 3.2mm carbide burr to cut out the part.

This finished part is a gooseneck fitting with mounts for lower stays on the one bracket. This will be used on the sailing boat I built several years ago.


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