So we finally got our act together an ordered a new OMORN VFD. The first cutting job was some 3D profiling of MDF to make my first CNC routed mould for composite parts.
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjdWVKD6cdM_hTJo54VLgeu4j4QZ3wMV-XT46jQxUsTLSf6f3IAPQT3cPt5VybpycSIDjxYNQpBiljhgVv6SRgv4kttUlkxov16AQ7yY9xsMzKhip8yU5WM1u6EJnGCe5E9Ix5eaM3NkGEF/s320/IMG_20160310_190441.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjuBHaFLFRY2TPH-LuNmZ4IOzYrhyDc7acqUFmsxUvYgoPsTr1FzsJQTZLulrtQKKLsWa4KGtEeGUnt5Ub3pxyN7jtpib7qpkCdalr8XmN7zyl0CEahCfCJfU9QzjcXMbF0NCZAU17KY_gy/s320/IMG_20160310_192221.jpg)
Hacking into the chuck of MDF router a 6mm single flute end mill. Followed by an 6mm ball mill for shaping,
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEheeroFOBrMO_V-aC8IFZL1z4MBYtNFO4fEqgbtaS6yt0ATM9OrBetoGXtheB9CJBEiKTsyrUgOcSLc8eX3k0sw0RK-dRrWCvFjG22ttd2bCTNvlv_JAOmmOCq166S46JcCwH0WsxBKjbhY/s320/IMG_20160313_091841.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEh8JXFKRANInOty-8f9Kle2-xFYR0iLQw4-mFOcAxyTC6u77YprZ3ywp6ryhFQyPRTHg4yAr-gHBtwOJnA90l0DC00fKsdzWD_tcfXo6gCf6kv9hBDprZi-PQ1t5TC8pShasAHVCb5ssBGZ/s320/IMG_20160313_092335.jpg)
Surface finish in the MDF after the first past at 0° the second image shows the finish after a pass at 45°
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhwaDpr9ZRyoeKb26c1Z7y2wGifjPxvcOyDvDJlCu6nLxlNyB4N5AkrCzaMnkxxQonS_WuSrKQHBWPIgY2KvPABPzJiXBfFyFFjn5BML9YJ5UDDxAc1qMQ0QSmNMzITj8aLg_-2CcWDxgUw/s320/IMG_20160313_093045.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgh9TVpAwXr2gW2IcZabl-lldta-3EL8-5WG4vMdS237tAKAxSFsJJ07aQPxl6qKuE0YRX_GzSrighmRi1zEA9pQHSevsMVgxNVJEnkQn97rYd3Xx3i24dRghmyFV8Px7jNlHqRXDxllZdp/s320/IMG_20160313_094128.jpg)
The MDF was treated with 3 coats of epoxy. Then sanded back to a surprisingly smooth surface finish. I was very happy with the quality of the mould surface.
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjX4HXFgSrqqbixCErgZQyBH0QUHeymyqsCNKwze9MkJ9yfJLr_0PFmaQiWw0iXp5yd-08QSnUJZH_uClxdg30gEz_mnLtYKuZLvY-i4DkcTmUn00l8eAPoQDLH0gYeIt_wR9ht5h87n1wu/s320/IMG_20160315_212109.jpg)
Carbon fibre component being vacuum bagged.
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhik664UJyzFATr6K_qmmV4BvJmst5QVtwzVfcWudPIymPXJRQjBr_FbgsZldWFJPfhhx5QuBBz-Er8_XcO5WBrTv5z2es9y1xbWJ_QfREgX_uUuQXKehdrKxdj-OQRPGrqiU9o676fv0xU/s320/IMG_20160329_095009.jpg)
Component released from the mould.
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEg8c_QUwyx7qeeKXOBXSB_X50Js0vCuby1sR5-j0UQKGxuSnXjRtFbvUOnvkcQwhXgbgMr0jJtancrO-SmKNGJrbwPhx1zdKBGNtTEjeeOMP1z2uY0CXbRI5EiIRqsLK0UawiQP8Q0aXjRI/s320/IMG_20160329_173359.jpg)
I then packed the part up in the mould by 3mm and ran a trace program with a 3.2mm carbide burr to cut out the part.
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEicchxMosXUl4czPP-AWTwzz-5sWWfDgXFbzUoj8dC4EeIZG-iWpYG9pv3OEMdaKg551SlhMCDPDRUuCKmx4aca3t2FUagbSAV1LHvNmVtXycxQN4S82iTV3Lh6KiIQvWoBuC6p5L06OBdN/s320/12321332_10153876380150091_932325406751802496_n.jpg)
This finished part is a gooseneck fitting with mounts for lower stays on the one bracket. This will be used on the sailing boat I built several years ago.
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhMX5qZqC1aFYaAmN24v83NE3GUnlRKYemDh7gZP-U-LaIFcLv5gj__ALae1DtujLqKXhxGiwSqBNV3Gw_Y6TsVzViqpuOH4u99fe6LrsjVp1TEuPyyeofPyzZ5aIzg4ahd68cuzXzfY7Vp/s320/12717999_10153876380690091_114148525038723775_n.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEibYLv6PBYvDy0EyxZ5pOpsfp8aV16dlhONh5IfZbQl6mgEpdFp0JF2vUgzHSjNx5mMVm1R4IREQRs66DFQJE2uyBjI771_G-XdCEbI0xmFpbNTSnmypgnyxejFlBzPapSuky4tpyMAcowd/s320/12919803_10153876380565091_928011200377218360_n.jpg)
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